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Last modified: Mon Feb 11 17:58:04 CST 2008
Run IIb L1CAL

Installation & Commissioning
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Alan Stone UIC
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Hal Evans Columbia
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Linda Bagby Fermilab
Selcuk Cihangir Fermilab
Ken Johns Arizona
Jorge Benitez MSU
Mike Mulhearn Columbia
Mario Camuyrano UIC
Run IIb Trigger Upgrade
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Installation & Commissioning

2006-01-30: I have changed jobs, and now work for Fermilab on CMS. I will no longer be actively adding content or validating links from this page. I can make changes upon special request.

  • 2005-05-09: Latest documentation on the ADF Transition Card has been posted, including card and panel schematics and connectivity drawing.

  • 2005-05-04: BLS Transition System Tasks & Costs have been updated in Microsoft Project.

  • 2005-05-04: Updated cost estimate for the BLS-to-ADF Transition System. The Paddle Card has been replaced by the ADF Transition Card, and the Patch Panels have been added.

  • 2005-04-29: TAB to L2 test successful. See Trigger Logbook for more details and instructions.

  • 2005-04-29: From Dan Edmunds - description of how the L1 Trig System sends its And-Or Terms to the Trigger Framework. This file also shows the pinout of the cable which carries the And-Or terms from the GAB to TFW. Trigger Logbook for more details and instructions.

  • 2005-04-25: Minutes from L1CAL Integration Mtg.

  • 2005-04-22: Established communication from the TAB to the SBC through the VTM/VRB readout crate.

  • 2005-04-12: Revision B of Patch Panel Schematic

  • 2005-04-11: Minutes from L1CAL Integration Mtg.

  • 2005-04-08: Email discussion on long-term installation plans.

  • 2005-04-07: Report from Mike Mulhearn of successful test transmission from ADF to TAB.

  • 2005-04-07: Summary of emails and associated documents relating to the Optical Output of the TAB/GAB.

  • 2005-04-05: Report from Dan Edmunds on Test of Rev. 2 BLS only Paddle Card.

  • 2005-04-05: Four ADF-2 Card Species and ADF Crate Layout.

  • 2005-04-01: I gave a general overview talk on the L1 CAL Trigger Upgrade at the Operations Mtg (ppt, pdf).

  • 2005-03-30: Minutes from L1CAL Integration Mtg.

  • 2005-03-25: Update from Dan Edmunds on 3rd SCL cable and Wiener crate.

  • 2005-03-25: Transition Paddle Card Review.

  • 2005-03-23: Summary from Linda Bagby on recent efforts on getting the L1 CAL sidewalk readout crate ready, and on pursuing two paths to L2 and L3 - test stand or global readout.

  • 2005-03-22: The bill of material for three revised prototype paddle cards submitted for approval (Darien Wood - 25 Mar 2005).

  • 2005-03-22: Bid quote from Sub-Sem for the pleated foil cables and the bill of material submitted for approval (Vivian O'Dell and Darien Wood - 25 Mar 2005).

  • 2005-03-18: Minutes from L1CAL Integration Mtg.

  • 2005-03-17: Channel Link to Extended ADF Paddle Card.

  • 2005-03-11: Minor Paddle Card setback.

  • 2005-03-11: Procedure from Philippe Laurens for Setting up the ADF-2 Card to test the ADF to TAB Communication.

  • 2005-03-10: Real BLS Signal Readout through the ADF-2 - Report from Dan Edmunds on the first look during a Tevatron store at real BLS signals through the cabling system and ADF-2 card.

  • 2005-03-09: Minutes from L1CAL Integration Mtg.

  • 2005-03-09: New Geographical Sectors for Run IIb L1 CAL Trigger tests.

  • 2005-03-07: D0 Note 4692 final draft pending comments available for review - Impedance Matching and Frequency Analysis of the BLS Trigger and Pleated Foil Cables.

  • 2005-03-03: Minutes from L1CAL Integration Mtg.
    • Five new chairs will be purchased for the sidewalk test stand.

  • 2005-02-23: Minutes from L1CAL Integration Mtg.

  • 2005-02-16: Minutes from L1CAL Integration Mtg.

  • 2005-02-11: Talks given at the ADF-2 Production Readiness Review.

  • 2005-02-09: Minutes from L1CAL Integration Mtg (doc, pdf).

  • 2005-02-04: Presentations from the Director's Review of the D0 Run IIb Upgrade.

  • 2005-02-02: Minutes from L1CAL Integration Mtg.

  • 2005-01-26: Minutes from L1CAL Integration Mtg.

  • 2005-01-21: Proposed Floor Plan for the sidewalk test stand. Supplemental notes from Lyn Bagby.

  • 2005-01-20: Task schedule for the next few weeks. Will put into the new Run IIb L1CAL Calendar.

  • 2005-01-20: Wiener VME crates (4 + 1 spare) for ADF have arrived from Germany. Sitting in wooden boxes in DAB3. Will run load tests Jan 31st (4-8 hours), and then move them down to the DAB1 sidewalk.

  • 2005-01-13: Shipped to MSU the components of the transition system including two pleated foil cables, one paddle card, one patch panel card and the working 120 foot blue trigger cable coil. The components can be included in the ADF testing.

  • 2005-01-12: Agenda (ppt, pdf) for first L1CAL Integration Mtg. Minutes.

  • 2004-10-07: Six Pulizzi boxes, model PC975, were ordered.
    • 2005-01-26: Now here, on the sidewalk test stand (see photo).

    This section was last modified on Wed Feb 2 16:54:25 CST 2005.

  • Run IIb L1 CAL Upgrade Mtgs
  • Geographical Sectors & Crate Names
  • Run II Beam Structure
  • Run I L1 CAL Trigger Crates
  • Run IIa Rack Layouts
  • Run IIa to IIb Racks
  • MCH1 RunIIb Configuration
  • Run IIb MCH103-112 Rack Layout
  • Sidewalk:
            Rack Layout
            pORC Documentation
  • Hinged Patch Panel:
            Assembly
            Front Panel Silk Screen
            Construction Document
            Front Panel Layout
            Back Panel Layout
            Monitor Cover Layout
  • Patch Panel Card:
            Connector Layout
            Board Schematic 1
            Board Schematic 2
  • ADF Transition Card:
            Connectivity
            Signal Flipping
            Connector Layout
            Gerber Files
            Faceplate
  • Pleated Foil Cable Routing:
            M103-112 Front & Rear
            M103-105 Top, Side & Rear
            Bracket Assembly
  • LVDS Cable Routing:
            Rack & Crate Layout
            Cable Interconnections
  • ADF-2 Cards vs Crate Slots
  • ADF to TAB Cabling
  • TAB/GAB Backplane
  • TAB to GAB Cabling
  • GAB to TFW Cabling
  • TAB/GAB Faceplate
  • Communication in the TAB/GAB System
  • Trigger Control Path  (ppt)
  • Data Flow Path  (doc)
  • Run IIb Upgrade TDR
  • D0 Note 4651 - Redressing the BLS Trigger Cables (doc).
  • D0 Note 4692 - Impedance Matching and Frequency Analysis of the BLS Trigger and Pleated Foil Cables (doc).
  • D0 Note 4768 - Labeling of Cables and Associated Components (ps).
  • Cabling: (xls) (html)

  • BLS-ADF Transition System Prototype

    • 2005-01-28: Updated cost estimate for the BLS-to-ADF Transition System provided by Johnny Green (xls, pdf).

    • 2004-11-24: Draft report on the signal testing and impedance matching (doc, pdf) was circulated by email for comments.
      • The report will form the basis of D0 Note 4692: "Impedance Matching and Frequency Analysis of Old and New Cables for the Run IIb L1 Calorimeter Trigger Upgrade"

    • 2004-11-19: Frank Cuzze from 3M provided an impedance profile of the 90211 pleated foil cable.
      His email references three images:  (Image 1)   (Image 2)   (Image 3)

    • 2004-11-04: A presentation on the BLS-to-ADF transition system presented by Mario Camuyrano at the L1CAL upgrade mtg, providing first results on both the cable & patch panel mock-up and the signal impedance testing (ppt, pdf).

    • 2004-10-06: Web page documentation of the cable & patch panel mock-up effort performed by Mario with Rick DeJonghe (UIC undergrad).
      • The web page will form the basis of D0 Note 4651: "Physical Placement of Cables and Patch Panels for the Run IIb L1 Calorimeter Trigger Upgrade"

    • 2004-09-23: I gave a review presentation on the BLS-to-ADF Transition System at the Trigger Upgrade Mtg during the Collaboration Week (ppt, pdf).

    • 2004-09-17: Received patch panel and paddle card circuit boards from Pentaplex. Sending 4 each locally at Fermilab to be stuffed. Johnny Green needs to order some extra monitor connectors.

    • 2004-09-08: The Pulizzi model PC975 is being considered as the box for AC distribution and control for the active racks with an ADF, TAB/GAB or Control crate. We will need six of them for MCH1.

    • 2004-09-08: Johnny Green will look for a vendor to make self-laminating labels needed for the pleated foil cables (160 x 2) and BLS trigger cables (1280 x 1). Each text file has three columns - Label Name, Origin and Destination - extracted from the master Excel spreadsheet produced by Mario Camuyrano. In Powerpoint, I made a slide with the pleated foil cable label schematic drawn to scale.

    • 2004-09-07: Requisition order from Pentaplex Printed Circuits for additional for 6 each of the patch panel card and paddle card prototypes.

    • 2004-09-02: Notes from a BLS-to-ADF Transition System meeting. The layouts from George Wolf for the Patch Panel Card and Paddle Card were reviewed.

    • 2004-09-01: Email from Hal Evans to provide the TAB/GAB power usage.

    • 2004-08-23: The requisition was approved to get an outside contractor (George Wolf) to finish the layout of the patch panel card and the paddle card. We were losing manpower because of the current shutdown, so relying on D0 technicians would have delayed the schedule. The revised artwork should come back by Aug 31.

    • 2004-08-16: Power output from the ADF and VME Control crates provided by Dan Edmunds.

    • 2004-08-12: Nine pleated foil cables have arrived and passed Johnny Green's inspection. They are about 9.5 feet instead of 10 as they were shortened to reconnectorize.

    • 2004-08-06: Email discussion on rack power needs for the new L1 CAL trigger.

    • 2004-08-05: Answers on grouding issues for the patch panel and paddle card from Dan Edmunds.
      • 2004-08-10: Response from John Anderson.
      • 2004-08-10: Speaking with Dan on the phone - the 10k ohm resistor for the monitoring effectively removes all signal components faster than 1 micro-second. Dan proposes using a 500 ohm resistor instead.

    • 2004-08-04: Discussions between Alan Stone, Mario Camuyrano and John Fogelsong to clarify the relationship between the channel spreadsheet and the engineering schematics. Mario has agreed to revise his Excel spreadsheet to include the following for each of the 1280 BLS trigger cable inputs:
      • New MCH1 Rack (103-112)
      • Patch panel bulkhead (1-40)
      • Patch panel card (1-80 or 1A,1B...40A,40B)
      • Patch panel input (32 per patch panel bulkhead)
      • Monitor output (8 per patch panel bulkhead)
      • Patch panel output (4 per patch panel bulkhead)
      • Pleated foil cable (1 to 1 for patch panel output)
      • Paddle card (1-80; 1 to 1 match with ADF)
      • Paddle card input (2 per paddle card)
      • ADF rack, crate and slot (80 slots total - probably already in the spreadsheet)
      Once the additional information is added - then checked and rechecked - we will proprose a labelling scheme for all the cables. Before disconnecting the existing BLS trigger cables, we will add new labels with the origin (trigger eta and phi) and the destination (rack, patch panel and channel). We would do the same for the pleated foil cables. The board mounted connectors on the patch panel and paddle cards will be labelled when the boards are stuffed.

    • 2004-08-03: Second iteration on the 9 ten-foot pleated foil connectorized cables from Sub-Sem Electronics arrrived (see photos). Johnny Green inspected a few of them, and he still was not satisfied with the pleating. He has asked for Sub-Sem to cut about two inches off of each this time and redo the connectorization. The turnaround should be a week.

    • 2004-07-30: Requisition order from Digikey for additional connectors for the patch panel and paddle card prototypes.

    • 2004-07-29: Cost estimate worked up by Johnny Green for the patch panels, paddle cards and pleated foil cables.

    • 2004-07-23: ADF Backplane connector layout described by Dan Edmunds.

    • 2004-07-22: Notes from discussions with Green and Fogelsong:
      • The ERNI connectors for the paddle boards (to mate to ADF backplane), the amphenol connectors for the patch panels (to mate to the BLS cables) and the test point connectors for the patch panels still need to be ordered. They are stock items and should be easily obtained from Digikey et al. in 1-2 days.
      • The patch panel and paddle board schematics and PCBs for the prototype testing are being done locally. I have requested parts and pieces for a 5% test (4 ADF boards, 64 trigger towers). Work is on schedule for the end of August.
      • Fogelsong has revised the schematics for the patch panel and the wiring, and he has updated his web page. I'll provide quick links to the PDF files to the right.
      • Need to determine what plugs into the ADF backplane above the ERNI connector, as this may be a constraint in the design of the paddle board.
      • Should make a mock-up to understand the volume and flow and support of cables to and from the ADF backplane.

    • 2004-07-20: The order of 9 ten-foot pleated foil connectorized cables from Sub-Sem Electronics arrrived. Johnny Green inspected them, and he did not like how they did the pleating, so they were returned the next day. We should get them back next week. The connectors which mount on the patch panel and paddle boards (to mate with the pleated foil cables) have also arrived.

    • 2004-06-11: Requisition order for manufacture of nine pleated foil cables plus connectors by Sub-Sem.

    • 2004-06-10: Mechanical and electrical tests for the BLS to ADF transition system suggested by Dan Edmunds.

    • 2004-06-02: John Fogelsong has created a L1 Cal Trigger Patch Panel web page under the Fermilab PPD/EED DZero Projects Infrastructure Group. John is working on the pin layout and a schematic for the patch panel.

    • 2004-05-26: Follow-up email from Dan Edmunds with more details on the paddle board and additional concerns about the signal transition to the ADF backplane.

    • 2004-05-24: Meeting with Dan Edmunds, John Anderson, Marvin Johnson and Alan Stone to sketch out the details of the BLS-to-ADF transition system - cables, connectors and patch panels - which also addressed Dan's concerns (bottom of document). The action items from the meeting:
      • Use pleated foil cables which will have a better impedance matching than the suggested Madison cables.
      • Use commercially available paddle cards with the ERNI connectors which mate to the ADF backplane. Each paddle board would have 2 or 4 connectors (TBD) which would receive the pleated foil cables.
      • Need the pin layout for every signal and ground, input and output - John Fogelsong, Dan Edmunds, Alan Stone.
      • Need mechanical layout of the patch panel with respect to rack space - John Fogelsong, Alan Stone.
      • Have Johnny Green approach outside companies with specifications (pin layout, cables, connectors, space and size constraints, etc) for quote.
      • Set a goal to have the full system by the end of the summer. A 13 week Tevatron shutdown is scheduled to begin August 31st.

    • 2004-05-19: Denis Calvet has shipped to Fermilab a spool of Madison cable and about 150 connectors parts.
      • 2004-06-12: Cable and pieces arrived. Moved them to the test stand area.

    • 2004-04-30: Johnny Green filled out a requisition for 300 feet of Madison cable needed for testing of signal transition from existing blue ribbon coaxial cable and for making prototype BLS-to-ADF extension cables.
      • 2004-05-05: Madison cable requisition was given to Terry Erickson for signature.
      • 2004-05-06: Madison cable order submitted. Should arrive in 3 business days - Monday or Tuesday (May 10th or 11th).
      • 2004-05-13: 300 feet spool arrived. Gave Dan a piece for testing.

    • 2004-04-30: Questions posed by Johnny Green on the BLS fanout cable conversion. Forwarded to Dan Edmunds for comment.

    • 2004-04-29: John Anderson prepared a Work Request Form to initiate the study, design and manufacturer of a patch panel to connect the existing Calorimeter Trigger pickoff signal cables to the yet-to-be-made cables which will plug into the backplane of the new Calorimeter Trigger ADF boards: (Word) (PDF).

    • 2004-04-10: Dan Edmunds wrote up a document on the cable and connector specifications from the existing Run Ia BLS trigger tower pickoff signals to the designed Run IIb ADF backplane.

    This section was last modified on Tue Jan 25 12:21:57 CST 2005.

    Engineering Schematics
    • Block Wiring - All signal and ground lines for 16 trigger towers from BLS cable to patch panel to pleated foil to paddle card to ERNI connector to ADF backplane.

    • Patch Panel Card - Input from sixteen BLS trigger connectors, and output to two pleated foil connectors. There are also four monitor connectors to which an expert can plug in a scope.

    • Paddle Card - Input from two pleated foil connectors, and output to ADF backplane via ERNI connector.

    • MCH1 Rack Layout - Distribution of patch panels and crates for the new trigger system. The color coding illustrates which part of the old trigger system reduces to which ADF crate.

    Racks, Crates & Cables
    • 2004-05-17: Conversation with Rich Smith. The MS project still shows only 5 racks needed for the L1 Cal trigger upgrade. Estimated cost as of Fall 2003 for each new rack with power, cooling and protection systems was $7500. Some open questions:
      1. If we continue with the proposal of 4-5 racks with only patch panels for BLS-to-ADF cable transition, will this rack need safety protection? Will the patch panels need power?
        • John Anderson says "the patch panels will be passive and not require power".
      2. Do we have enough volume beneath the floors in the center aisle of MCH1 to safely rest the existing blue cables while the old racks are removed and the new ones installed?
        • I don't think anyone knows for sure. I took some photos of MCH1 center aisle but it is difficult to gauge the depth. The most limited space is under the floor tiles in front of racks M108 and M109. If we can spare some ribbon cable, I would recommend that we make a mock-up of the cable volume that we would want to move and give it a try during the late summer/fall 2004 shutdown
      3. If we "build" all the new racks on the sidewalk, will we have enough power? What about water for cooling? Will we want to run these racks 24/7, and if so, who is in charge of the pORC?
      4. How many splitter cards are being made for certain? How long are the cables from the splitter cards to the ADF crates? This affects where we put the new racks.
        • Four splitters (16 EM + 16 H TTs) have been made. It was decided at the 25 March 2004 meeting that it doesn't make sense to produce any more.

    • 2004-05-17: Conversation with Ken Johns. The new cal-track trigger cables have already been routed from the collision hall platform racks to MCH1 and are currently along the the south wall, hanging with support from cable ties. The plan for the summer/fall 2004 shutdown is to run these cables beneath the floor from their entrance point in MCH1, west down the south aisle towards the MCH wall, crossover to the north aisle (but never beneath an existing rack), and east back up the north aisle to the rear of the existing rack M119.

    • 2004-02-19:  Mario Camuyrano and Alan Stone presented a proposal for the Rack, Crate & Cabling Layout at the Run IIb L1CAL Upgrade meeting: (Powerpoint) (PDF). An associated Excel spreadsheet was provided which maps every cable connection from the Run Ia platform to the Run IIb Trigger Algorithm Boards (TAB).

    • A D0 Note is being written to provide more detail of the proposed cable, rack and crate layout: (Word) (PDF). The latest draft was updated 18 November 2004.

    This section was last modified on Tue Jan 25 12:21:57 CST 2005.

       
    L2
    • 2004-07-22: Email discussion between James Heinmiller and Hal Evans regarding the L2 Calorimeter workers for the trigger upgrade.

    This section was last modified on Wed Aug 25 14:05:56 CDT 2004.

    Run IIb Specifics Run IIa Specifics